CATALYTIC GAS CLEANING
Since 1988, ELEX has been supplying installations for the catalytic cleaning of
gases. The process reduces toxic elements such as NOx, dioxin and furan and
hydrocarbon and ammonia in order to comply with the toughest requirements
worldwide and without producing residues that will require disposal.
The main areas of application are:
- Incineration of waste and refuse
- Incineration of sludge
- Incineration of hazardous waste
- Cement production
- Incineration of biomass
- Various other incineration processes
ELEX has developed special catalytic systems for waste and refuse incinerators that take into account the heterogeneous composition of the materials to be incinerated as well as the resulting flue gas components and gaseous pollutants, maximising the quality of flue gas cleaning.
In the case of cement production plants, however, the position of the SCR reactor within the process is of significance to achieve optimal effectiveness. In this process, which was patented by ELEX, the SCR reactor is located directly behind the heat exchanger, where the correct operating temperature for the SCR is provided by the system itself. So no additional energy is required, which would be the case if the SCR reactor was positioned elsewhere in the process.
By means of Selective Catalytic Reaction (SCR), several harmful and toxic matters can be eliminated. In addition, the SCR technology is superior to other processes from both an environmental and economic standpoint.
In detail:
- Highest degrees of NOx removal (>95%) with minimal NH3 slip (<5 mg/m3 (i.N.))
- Removal of dioxin and furan by oxidation
- Removal of other pollutants, such as polycyclic hydrocarbons (TOC), by oxidation
- NH3 deriving from the raw material and often found in the raw gas is used for the NOx reduction in the catalyst, thus reducing the amount of injected ammonia.
General operating values for SCR plants:
- Gas volumes: 15,000 to 500,000 m3/h
- NOx raw: 200 to 2,000 mg/m3
- NOx clean: 20 to 200 mg/m3
- NH3 slip: < 5 mg/m3
- Dioxin/furan removal: up to 99%
- Agent: e.g. ammonium hydroxide 25%
Please find the detailed technical information in our PDF file in the download area.






