At ELEX, precision and efficiency are at the heart of everything we do. With a comprehensive range of services, we help customers worldwide operate their flue gas cleaning systems at peak performance. In this article, we present three key services that enhance efficiency, solve problems, and deliver sustainable process improvements: CFD simulation, troubleshooting, and dust analysis.
1. CFD – Flow Simulation for Maximum Efficiency
For more than 25 years, we have used state-of-the-art CFD software (Computational Fluid Dynamics) to precisely simulate flow processes in both existing and planned systems. Depending on your needs, our analyses deliver exact data on gas velocity, pressure distribution, temperature, and particle movement.
From electrostatic precipitators to complex ductwork, we identify optimization potential and, if required, implement improvements ourselves.
When do you need CFD?
If you are planning a new system or want to optimize an existing one, our CFD analyses ensure balanced gas distribution – a key factor for optimal plant performance.
Our track record:
- 25 years of experience
- 256 GB RAM
- 6,000,000 simulation cells
2. Troubleshooting – Fast Help When It Matters Most
Even the best systems can occasionally experience problems – from increased emissions and reduced performance to complete shutdowns. In these cases, every minute counts.
Our experienced service team is ready to respond quickly, competently, and globally. With decades of experience in complex plants, we identify the root cause, resolve the issue, and help prevent future disruptions.
When do you need troubleshooting?
Whenever fast action is required. We respond flexibly and efficiently because we understand that unplanned downtimes are costly and must be minimized.
Our track record:
- 91 years of experience
- Operations in 113 countries
- Always ready to deploy
3. Dust Analysis – Knowing What’s in Your Dust
To ensure optimal performance of our electrostatic precipitators, we analyze dust samples in our in-house laboratory. Among other factors, we measure the specific electrical resistance of the dust at various temperatures and dew points – a key factor in collection efficiency and energy optimization.
With over 5,000 tests completed, we offer a wealth of comparative data and a deep understanding of the interactions between dust properties and filter performance – helping you optimize your process.
When do you need dust analysis?
During the planning of new ESP systems or when existing systems are not meeting emission limits – our analysis provides critical insights to improve collection efficiency.
Our track record:
- 91 years of experience
- Over 5,000 measurements
- Up to 10¹⁴ Ω*cm specific resistance
Conclusion: Technological Precision Meets Decades of Experience
Whether in analysis, optimization, or during critical situations – with ELEX, you have a strong partner by your side. Our services combine solid engineering expertise with cutting-edge technology to deliver sustainable results in industrial flue gas cleaning.
Want to optimize your plant?
Peter Studer (peter.studer@elex.ch) looks forward to hearing from you.